Optimizing Corn-Starch–Bonded Palm Shell Biochar Briquettes for Circular Bioenergy Applications

Authors

  • Muhammad Ala Redha Industrial Engineering, Politeknik Aceh Selatan, Indonesia Author
  • Devi Satria Saputra Industrial Engineering, Politeknik Aceh Selatan, Indonesia Author
  • Dian Maulina Politeknik Aceh Selatan, Indonesia Author
  • Cut Indah Nurul Izzah Industrial Engineering, Politeknik Aceh Selatan, Indonesia Author
  • Rena Taira Arfel Chemical Engineering, Universitas Syiah Kuala, Indonesia Author
  • Asbahrul Amri Industrial Engineering, Politeknik Aceh Selatan, Indonesia Author

DOI:

https://doi.org/10.62671/circulizer.v1i1.246

Keywords:

palm shell waste; biochar briquettes; circular bioenergy; starch binder; agricultural residues; renewable solid fuel.

Abstract

Rapid expansion of palm oil cultivation in Southeast Asia has generated substantial volumes of palm shell residues that remain underutilized within circular production systems. Although briquetting technologies offer promising waste-to-energy pathways, empirical evidence regarding the performance implications of bio-based starch binders under decentralized manufacturing conditions remains limited. This study investigates the production of palm shell biochar briquettes using corn starch as a natural adhesive and evaluates how varying binder proportions influence moisture content, ash content, burning rate, and peak burning temperature relative to Indonesian National Standards. Four formulations with constant charcoal mass and systematically varied starch dosages were fabricated through batch carbonization, grinding, sieving, molding, and solar drying, followed by standardized fuel-quality testing. The results demonstrate that starch dosage exerts a non-linear influence on briquette performance: low binder levels promoted high combustion temperatures and reduced moisture but were associated with elevated ash contents, whereas high starch additions minimized ash formation at the expense of increased moisture retention and reduced thermal output. Among the tested formulations, the 60 g starch mixture provided the most balanced overall performance and the strongest conformity with regulatory thresholds. These findings confirm the technical feasibility of starch-bonded palm shell briquettes as renewable solid fuels and underscore the importance of formulation optimization for circular bioenergy deployment in palm-producing regions. The study offers practical guidance for small-scale producers and contributes to broader efforts to integrate agricultural-residue valorization into localized circular-economy systems.

References

Abdullah, H., & Wu, H. (2009). Biochar as a Fuel: 1. Properties and Grindability of Biochars Produced from the Pyrolysis of Mallee Wood under Slow-Heating Conditions. Energy & Fuels, 23(8), 4174–4181. https://doi.org/10.1021/ef900494t

Amri, A., Lindawati, L., & Fitriani, F. (2021a). Ash content of candlenut shell charcoal produced by candlenut shell carbonization tool using a vertical multi chambers. IOP Conference Series: Earth and Environmental Science, 644, 012074. https://doi.org/10.1088/1755-1315/644/1/012074

Amri, A., Lovita, O. T., Saputra, D. S., Ihsan, Fitriani, Arifan, M., Saputra, M., & Yahya, Z. (2021b). Candlenut shell charcoal yield in every chamber produced by candlenut shell carbonization tool using a vertical multi chamber. IOP Conference Series: Materials Science and Engineering, 1062, 012056. https://doi.org/10.1088/1757-899X/1062/1/012056

Amri, A., Maulina, D., & Muhibban. (2019). Development of candlenut shell carbonization tool using a vertical multi chambers. IOP Conference Series: Materials Science and Engineering, 506, 012019. https://doi.org/10.1088/1757-899X/506/1/012019

Antal, M. J., & Gronli, M. (2003). The art, science, and technology of charcoal production. Industrial & Engineering Chemistry Research, 42(8), 1619–1640. https://doi.org/10.1021/ie0207919

Basu, P. (2018). Biomass gasification, pyrolysis and torrefaction: Practical Design and Theory. Academic Press.

Boons, F., Chertow, M., Park, J., Spekkink, W., & Shi, H. (2016). Industrial Symbiosis Dynamics and the Problem of Equivalence: Proposal for a Comparative framework. Journal of Industrial Ecology, 21(4), 938–952. https://doi.org/10.1111/jiec.12468

Cabeza, L. F., Rincón, L., Vilariño, V., Pérez, G., & Castell, A. (2014). Life cycle assessment (LCA) and life cycle energy analysis (LCEA) of buildings and the building sector: A review. Renewable and Sustainable Energy Reviews, 29, 394–416. https://doi.org/10.1016/j.rser.2013.08.037

Chertow, M. R. (2007). “Uncovering” industrial symbiosis. Journal of Industrial Ecology, 11(1), 11–30. https://doi.org/10.1162/jiec.2007.1110

D’Amato, D., Droste, N., Allen, B., Kettunen, M., Lähtinen, K., Korhonen, J., Leskinen, P., Matthies, B., & Toppinen, A. (2017). Green, circular, bio economy: A comparative analysis of sustainability avenues. Journal of Cleaner Production, 168, 716–734. https://doi.org/10.1016/j.jclepro.2017.09.053

Darma, R., & Amri, A. (2019). A simple candlenut shell carbonization tool. IOP Conference Series: Materials Science and Engineering, 506, 012052. https://doi.org/10.1088/1757-899X/506/1/012052

Demirbas, A. (2009). Political, economic and environmental impacts of biofuels: A review. Applied Energy, 86, S108–S117. https://doi.org/10.1016/j.apenergy.2009.04.036

Geissdoerfer, M., Savaget, P., Bocken, N. M., & Hultink, E. J. (2017). The Circular Economy – A new sustainability paradigm? Journal of Cleaner Production, 143, 757–768. https://doi.org/10.1016/j.jclepro.2016.12.048

Ghisellini, P., Cialani, C., & Ulgiati, S. (2016). A Review on Circular Economy: The Expected Transition to a Balanced Interplay of Environmental and Economic Systems. Journal of Cleaner Production, 114, 11-32.

https://doi.org/10.1016/j.jclepro.2015.09.007

IEA Bioenergy. (2018). Mobilising sustainable bioenergy supply chains.

Indonesian National Standard. (2000). SNI 01-6235-2000: Charcoal briquette quality requirements.

International Organization for Standardization. (2014). ISO 17225-1: Solid biofuels—Fuel specifications and classes.

Kaliyan, N., & Morey, R. V. (2009). Factors affecting strength and durability of densified biomass products. Biomass and Bioenergy, 33(3), 337–359. https://doi.org/10.1016/j.biombioe.2008.08.005

Kaliyan, N., & Morey, R. V. (2010). Natural binders and solid bridge type binding mechanisms in briquettes and pellets made from corn stover and switchgrass. Bioresource Technology, 101(3), 1082–1090. https://doi.org/10.1016/j.biortech.2009.08.064

Kirchherr, J., Reike, D., & Hekkert, M. (2017). Conceptualizing the circular economy: An analysis of 114 definitions. Resources Conservation and Recycling, 127, 221–232. https://doi.org/10.1016/j.resconrec.2017.09.005

Lam, S. S., Liew, R. K., Cheng, C. K., Rasit, N., Ooi, C. K., Ling, N., MA, Ng, J., Lam, W. H., Chong, C. T., & Chase, H. A. (2018). Pyrolysis production of fruit peel biochar for potential use in treatment of palm oil mill effluent. Journal of Environmental Management, 213, 400–408. https://doi.org/10.1016/j.jenvman.2018.02.092

Mani, S., Tabil, L. G., & Sokhansanj, S. (2006). Effects of compressive force, particle size and moisture content on mechanical properties of biomass pellets from grasses. Biomass and Bioenergy, 30(7), 648–654. https://doi.org/10.1016/j.biombioe.2005.01.004

Scarlat, N., Dallemand, J., Monforti-Ferrario, F., & Nita, V. (2015). The role of biomass and bioenergy in a future bioeconomy: Policies and facts. Environmental Development, 15, 3–34. https://doi.org/10.1016/j.envdev.2015.03.006

Sulaiman, F., Abdullah, N., Gerhauser, H., & Shariff, A. (2011). An outlook of Malaysian energy, oil palm industry and its utilization of wastes as useful resources. Biomass and Bioenergy, 35(9), 3775–3786. https://doi.org/10.1016/j.biombioe.2011.06.018

Tumuluru, J. S., Wright, C. T., Hess, J. R., & Kenney, K. L. (2011). A review of biomass densification systems to develop uniform feedstock commodities for bioenergy application. Biofuels, Bioproducts and Biorefining, 5(6), 683–707. https://doi.org/10.1002/bbb.324

Downloads

Published

05-02-2026

How to Cite

Redha, M. A. ., Saputra, D. S. ., Maulina, D., Izzah, C. I. N. ., Arfel, R. T. ., & Amri, A. . (2026). Optimizing Corn-Starch–Bonded Palm Shell Biochar Briquettes for Circular Bioenergy Applications. CIRCULIZER: Journal of Circular Systems, Innovation, and Technology, 1(1), 20-38. https://doi.org/10.62671/circulizer.v1i1.246

How to Cite

Redha, M. A. ., Saputra, D. S. ., Maulina, D., Izzah, C. I. N. ., Arfel, R. T. ., & Amri, A. . (2026). Optimizing Corn-Starch–Bonded Palm Shell Biochar Briquettes for Circular Bioenergy Applications. CIRCULIZER: Journal of Circular Systems, Innovation, and Technology, 1(1), 20-38. https://doi.org/10.62671/circulizer.v1i1.246